Solving Aerospace Fastening Challenges with Intelligent Tooling from Heamar

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In aerospace manufacturing, precision and validation during fastening are critical. Improper tool tilt or angle during tightening can result in cross threading, compromised torque accuracy, and structural inconsistencies, risks that can’t be tolerated in flight-critical assemblies.

Heamar provides tooling solutions to overcome these exact challenges. One such breakthrough is the Ingersoll Rand INSIGHT iQi – a smart fastening controller that goes beyond traditional torque and angle control. It introduces a world-first feature: tilt angle accuracy. This allows the iQi to monitor and validate the tool’s orientation during fastening, ensuring bolts are tightened at the correct angle relative to the joint surface.

In industries like aerospace, where every fastener must perform under pressure, this functionality is revolutionary.

Torque alone can mislead. Fasteners may reach the right torque reading but still be incorrectly seated if the tool angle is off. This can result in incomplete joints, over-tightening, or outright failure.

The iQi solves this by pairing torque with precise angle and tilt measurement, offering a multi-dimensional assessment of fastener quality – a must for any application where safety and reliability are non-negotiable.

 

Why INSIGHT iQi is a Game-Changer – And Why Heamar Recommends It

Heamar partners with industry leaders like Ingersoll Rand to offer tools that not only meet spec but redefine the standard. With the INSIGHT iQi, you gain:

  • Tilt angle validation: Ensures tool orientation is correct—no more guesswork.
  • Advanced traceability: Every action is logged for audit and quality assurance.
  • Intelligent control: Real-time insights and adjustments during operation.
  • No other controller on the market offers this blend of intelligence and precision.

 

The Heamar Advantage

By delivering solutions like the INSIGHT iQi, Heamar empowers engineers and manufacturers to solve real-world assembly problems – not just with tools, but with the right tools for the job. For sectors like aerospace where reliability can’t be compromised, Heamar ensures you stay one step ahead with next-generation fastening technology.

 

Speak to one our tooling consultants to book a demo and find out more  – sales@heamar.co.uk

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